I think I would be inclined to use copper or brass wire in 18 gauge if you are worried about strength, you can ball up the wire at one end with your torch and pickle them (scrubbing them with steel wool may work ok too). Though 20ga copper/brass would probably work well too. I can't see the charms taking that much abuse, the way a zipper pull would for instance.
If you want to use premade headlpins I'd probably look for stainless steel due to cost and the gauge of commercially made head pins is usually like 20-22 ga (I think, been a long time since I've looked at those) and sterling would not be a strong as be steel (+ help keep costs down).
Tina
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Tina Beachy
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